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Smith & Brooks News Bulletin




Introduction
Sample streams
discharged from process analyzers have historically been vented to atmosphere
for disposal. This method is not only convenient, but also provides a very
stable reference pressure necessary to insure accurate and repeatable analysis
results. As environmental legislation becomes more stringent, sample discharge
to atmosphere is no longer allowable in many cases and analyzer engineers must
choose an alternate method. Catalytic burners offer one alternative, however
they do not completely eliminate emissions, have a limited flow capacity and
require frequent maintenance. Discharge to a vent header that subsequently feeds
a flare header and stack offers another choice, but the dynamic nature of the
header is not conducive to pressure stability which compromises analysis
accuracy. Complex vent systems installed plant-wide are also available, but they
are highly engineered and expensive to install.
The Parker Vent Master is a
totally mechanical integrated solution that actually creates a stable pressure
within the vent header within 0.3" H20. Test results prove the Vent Master
provides analysis accuracy within 0.06% over a vent header flow range of 0-18
SLPM with a flare header back pressure as high as 20 psig.
Theory of Operation
The Vent Master is comprised of
regulators, gauges, a rotometer and an eductor assembled in a compact panel for
ease of operation and installation. A separate Pressure Controller is mounted
directly to the vent header providing a constant flow of N2
to the header at a rate
sufficient to maintain a constant pressure of approximately 1" H20.
As multiple analyzers dispose sample gas into the header by varying amounts, the
Vent Master senses the header pressure and compensates to maintain a constant
pressure regardless of discharge volume. The Vent Master also isolates the vent
header from Flare Header pressure fluctuations up to 20 psig with test results
indicating stability within 0.3" H2O.


Performance
Maximum Vent Header Discharge Volume: 18 SLPM
Maximum Flare Backpressure: 20 psig
Achieved % Error: 0.06%


Design Options & How to Order
VENT-MASTER-EDR-xx
(see layout, below top)
The EDR model
employs an eductor, sized to accommodate maximum flow rates of 0-6, 0-12 or 0-18
SLPM vent header flow rates with a worst-case flare header back pressure of 20
psig. All EDR models incorporate a unique economizer circuit that conserves N2
consumption when header back pressure conditions are low by reducing the eductor
motive force flow to the amount necessary to maintain minimum vacuum on the
eductor suction. Specify eductor flow range by choosing one of the following
suffixes on the part number:
06 = 0-6 SLPM, 12 = 1- 12 SLPM, 18 = 0-18 SLPM. (Example: VENT
MASTER-EDR-18)
VENT MASTER-PMP
(see layout, below bottom) The PMP model is designed for use in applications
where a sample pump is already in place.
VENT-MASTER-NPE
(see layout, below bottom) The NPE model is designed for use in applications
where a plant vacuum source is available.



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